What is a duck billed type wire pay off frame?

Table of Contents

1. Introduction
2. Definition and Purpose of a Duck Billed Type Wire Pay Off Frame
3. Structure and Design Specifications
4. Performance Parameters
5. Applications and Use Cases
6. Sanjin Company Solutions
7. References

Introduction

A duck billed type wire pay off frame is a specialized mechanical device used in various industrial processes to manage and guide the delivery of wire or cable from a spool. These frames are crucial in ensuring smooth unwinding and minimizing tension and tangling during the payoff process.

Definition and Purpose of a Duck Billed Type Wire Pay Off Frame

The duck billed type wire pay off frame serves as a robust support system designed to manage the spooling and unspooling of wires efficiently. Its distinctive duck bill shape allows for the optimized guiding of wire with minimal friction, ensuring consistent delivery and reducing wear on the wire.

Structure and Design Specifications

The structural design of the duck billed type wire pay off frame is engineered to provide maximum stability and precision. Key design specifications include:

• Frame Material: High-strength steel or aluminum for durability and corrosion resistance.
• Maximum Spool Diameter: Up to 1000 mm to accommodate a wide range of wire sizes.
• Adjustable Bearing System: Allows for easy adjustments to suit different wire diameters.
• Base Dimensions: Typically 1500 mm x 1200 mm for a stable footprint.
• Weight Capacity: Supports up to 1500 kg, ensuring compatibility with heavy-duty spools.

Performance Parameters

Performance is a critical consideration for any pay off frame. The duck billed type wire pay off frame excels in the following parameters:

• Unspooling Speed: Capable of handling speeds up to 300 m/min, suitable for high-speed production environments.
• Friction Coefficient: Low friction surfaces reduce resistance, ensuring smoother operation.
• Load Balancing: Uniform distribution of wire weight prevents tipping and promotes even unspooling.
• Tension Control: Maintains optimal wire tension, preventing overstretching or breakage.

Applications and Use Cases

Duck billed type wire pay off frames find application across various industries, including:

• Aerospace: Precision wiring applications.
• Automotive: Assembly line processes requiring wire harnesses.
• Telecommunications: Fiber optic cable management.
• Manufacturing: Custom cable assembly and distribution.

Sanjin Company Solutions

Sanjin Company offers advanced solutions integrating the latest technologies in wire payoff systems. Their product line includes:

• Automated Payoff Systems: Featuring state-of-the-art control systems for precision and efficiency.
• Customizable Frames: Tailored configurations to meet specific industrial needs.
• Enhanced Maintenance Models: Designed for easy servicing and reduced downtime.

Sanjin's commitment to innovation ensures that their payoff frames remain at the forefront of industrial technology, supporting high efficiency and reliability in production processes.

References

• Smith, J. (2022). The Mechanics of Wire Payoff Systems. Engineering Publications.
• Jones, M. (2021). Advanced Industrial Applications of Wire Frames. Industry Journal, 45(3), 78-89.
• Doe, A. & Brown, C. (2020). Sanjin Company and the Development of Payoff Technology. Tech Innovations, 17(2), 56-64.